

A damaged needle may or may not be visible to the naked eye. Have you changed the needle recently? On average, the lifespan of a machine embroidery needle is about 8 hours of running time. Is the top tension too tight? Use the 1/3 - 1/3 - 1/3 rule. Is the tension too tight? If the tension settings are too tight on your machine, then this can put too much strain on the thread, leading it to snapping. Is the machine threaded properly? Try re-threading according to your machine manual.


Thread frays have more to do with burrs and nicks in the thread path. Thread breaks are usually caused by tension issues, thread path interference, old thread or poor digitizing. It should be noted first and foremost that thread breaks and frays are separate issues. Let’s look at the reasons why embroidery thread might keep breaking or fraying, and what can be done to reduce the risk of this happening. Unfortunately, one of the biggest frustrations for embroiderers is when the thread keeps breaking. Fraying & Breaking Thread Why Does My Thread Break or Fray?Įmbroidery thread is a critical component of any successful embroidery project.
